10 - 20L Gallon Bottling Plant / Machine / Unit With Manual Loading
Working process of Gallon Bottling Plant:
Barrel filling unit can be divided into 3 steps: washing, filling
and capping, total 9 working stations,working process as below:
(1) Set empty barrel mouth to barrel seat, empty barrel will be
washed during headstand situation,4 working station for barrel
inserting.
(2) Washing process will be divided into 4 steps:1, hot alkali
water washing 2,thimerosal washing；3,clean water washing,4,pure
water washing.Every washing step is set to 8S,after washing,there
will be 10S for dripping.
(3) The barrel after washing will move down 45 degree through the
passing chain and will passing out chain and turn over 45 degree by
barrel lift cylinder to filling position for filling.
(4) Filling value will driven by cylinder to insert into barrel and
start to fill, filling time is controlled by PLC, and filling time
is adjustable by control panel according to filling liquid
surface.After filling, the extra water will back to pure water tank
by automatic vent,it can reduce water consumption.(water tank is
not included)
(5) After filling process finish,the filled barrel will be pushed
to capping position by barrel stop cylinder,the whole process
finish till now.
Features of Gallon Bottling machine:
1. This filling machine specially produces 5 gallons barreled
drinking water.
2. This series barreled filling production machine integrates
bottle washer, filler and sealer into one unit.
3. In order to achieve the purpose of washing and sterilizing,
bottle washer adopts multiple liquid injections washing and
disinfectant spray, and washing solution can be used circularly.
The sealer can seal bottle caps automatically.
4. This filling machine equips with water spraying device to
sterilize caps of bottles in order to ensure those caps are aseptic
and healthy.
5. It has features of complete functional, novel design, and high
degree of automation. It is a new kind of barreled water
auto-producing line, which integrates mechanism, electricity and
pneumatics technologies together.
| Electrical component information |
| No | Name | Brand |
| 1 | Touch screen / HTM | Siemens / Mitsubishi |
| 2 | PLC | Siemens / Mitsubishi |
| 3 | Switch, Button | Schneider |
| 4 | Air cylinder | AIRTAC |
| 5 | Water pump | CNP |
| 6 | Sensor / Approaching switch | AUTONICS |
Bottle Holder of Gallon Bottling machine:
